Plastic Injection Molding Quality Assurance
At PreciKam, quality is not something we just check at the end of a job — it’s something we build into every step of the process right from the start. Whether we are producing molded precision plastic components for medical devices, aerospace systems, or industrial safety equipment, quality assurance is at the core of what we do. From the first design concept to final shipment, every phase of our plastic injection molding quality assurance process is guided by the same commitment: delivering reliable, high-performance components that meet the most demanding standards.
Our Approach to Quality Assurance
We understand that not all clients have the same expectations and requirements when it comes to quality. This is why we have built a rigorous, flexible quality assurance system that is fully integrated into production and can be adapted to meet your QA requirements.
Our clients trust us with high-precision, high-responsibility components, and we deliver with confidence.
Molding Unique Solutions
Plastic injection molding is as much a science as it is an engineering process. To deliver consistent, high-tolerance results, we carefully control each stage of the process. These controls enable us to deliver repeatable quality, even on the most complex parts.
Stage of Our Plastic Injection Molding Quality Assurance
Design & Pre-Production
- Our QA specialists collaborate closely with designers and engineers early on to identify potential risk factors in the planning and design phase well before production.
- Every mold undergoes validation trials and a first-article inspection to establish a quality baseline.
- Specific requirements, such as tolerances and the frequency of inspection, are established.
- Validation requirements, documentation and quality processes are defined (e.g. IQ, OQ, PQ)
In-Process Quality Control
- Process parameters are monitored live to detect and correct deviations immediately.
- In-line visual and dimensional inspections help maintain real-time control.
- We apply Statistical Process Control (SPC) techniques to detect trends and prevent defects.
Final Inspection & Testing
- PreciKam’s labs include equipment for pressure testing, leak testing, impact limits, torsion, among many other tests offered.
- We perform comprehensive dimensional verification using calibrated gauges, CMMs, and comparators.
- Surface quality is assessed visually and under magnification for cosmetic and functional consistency.
- When required, we conduct functional tests to confirm performance under real-use conditions.
Packaging & Labeling
- We can produce both custom labels and or on device printing to meet your specific requirements (including UV printing). Custom labeling allows you to meet traceability and regulatory needs
- We offer clean room-compatible packaging options
- Inspection of final packaging is performed for accuracy and product protection
Stage of Our Plastic Injection Molding Quality Assurance
Design & Pre-Production
- Our QA specialists collaborate closely with designers and engineers early on to identify potential risk factors in the planning and design phase well before production.
- Every mold undergoes validation trials and a first-article inspection to establish a quality baseline.
- Specific requirements, such as tolerances and the frequency of inspection, are established.
- Validation requirements, documentation and quality processes are defined (e.g. IQ, OQ, PQ)
In-Process Quality Control
- Process parameters are monitored live to detect and correct deviations immediately.
- In-line visual and dimensional inspections help maintain real-time control.
- We apply Statistical Process Control (SPC) techniques to detect trends and prevent defects.
Final Inspection & Testing
- PreciKam’s labs include equipment for pressure testing, leak testing, impact limits, torsion, among many other tests offered.
- We perform comprehensive dimensional verification using calibrated gauges, CMMs, and comparators.
- Surface quality is assessed visually and under magnification for cosmetic and functional consistency.
- When required, we conduct functional tests to confirm performance under real-use conditions.
Packaging & Labeling
- We can produce both custom labels and or on device printing to meet your specific requirements (including UV printing). Custom labeling allows you to meet traceability and regulatory needs
- We offer clean room-compatible packaging options
- Inspection of final packaging is performed for accuracy and product protection
Industry Standards and Certifications
Our quality systems are anchored in globally recognized standards, including ISO 9001, ISO 13485, and AS9100D. These certifications ensure that every part we produce meets measurable, auditable quality benchmarks. From production to packaging, we never compromise on quality.
Medical. Aerospace. Security. Industrial. Whatever the application, our QA adapts—but our standards never drop.
Continuous Improvement and Training
Our commitment to plastic injection molding quality assurance goes beyond equipment and processes—it lives in our people. We invest in continuous training, cross-functional problem-solving, and lean methodologies to ensure that every team member contributes to improvement. At PreciKam, quality is everyone’s responsibility. Every team member plays a role in helping us improve every day.
Precision You Can Rely On
At PreciKam, we do not manufacture commodity type products. We manufacture components and devices that support healthcare, safety, and performance in critical environments. The stakes are high—and our quality assurance system is built to match.
When you work with PreciKam, you gain:
Tell us about your plastic injection molding quality assurance needs. We’ll align with your standards and deliver parts you can count on.
